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Gasket vs Seal: What Is the Difference and Which Do You Need?

Let us start by saying:  All gaskets are seals, but not all seals are gaskets.  And yes, we know that they are very often grouped together and do indeed have similar functions; however, they are different, both in their characteristics and use.  With...

Ring Type Joint vs Raised Face Flange: Key Differences and How to Choose

Within piping systems, valves, and vessels, it is critical that you choose the most appropriate flange, as these components affect safety, efficiency, and cost.  Two of the most common flange face types include raised face and ring type joint flanges. These two...

Blind Flange vs Blank Flange: Key Differences and When to Use Each

Distinguishing between blind and blank flanges is a critical requirement for operational safety and efficiency within industrial applications such as pipe systems and networks.  These two terms, blank and blind, are often used interchangeably; however, it is...

How Thick Should Gasket Paper Be?

Typical gasket paper thickness ranges from 0.15mm to 3.00mm, with many manufacturers following the principle that thickness follows flange condition and pressure.  Choosing the correct gasket sheet thickness should be decided...

O Ring Colour Identification

Ensuring that tight seals are provided so no leaks occur and no contamination enters the application, correct o ring colour identification is essential.  These essential components are primarily used within water and gas distribution, the food...

Choosing the right O-ring material for Hydraulic fluid applications

Choosing the appropriate O-ring material for hydraulic fluid is vital to prevent seal failure in applications and systems where leak prevention and contamination control are essential.  Each material type has its own set of unique properties and will...

What you need to know about O Ring Lubricants

Choosing a compatible lubricant for a known O-ring material is essential to ensure the integrity and safety of the overall application/system. Enhancing an O-ring's performance, and as part of maintenance plans, lubricating is an essential element; however, with...

Flange corrosion protection: How to identify, inspect, and prevent flange damage

It’s essential in any application that uses gaskets and seals that the right materials are chosen. Ensuring compatibility not only provides peace of mind that leaks are prevented, but by ensuring the correct material, you can also help to prevent excessive corrosion....

Gaskets and sealing solutions for the brewing industry

Gaskets, a vital component in most industries when you’re looking to prevent leaks, seal in liquids, and avoid contamination, and the brewing industry is no exception. The brewing process involves a lot of chemicals and requires regular robust cleaning and...

Gaskets vs Packing: When to use each

It’s essential when working with specific applications and systems that you use the correct gaskets and seals in order to prevent leaks and contamination - and there are numerous types, sizes, and designs to choose from. Two such types of seals come in the form of...

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BACK-UP RINGS

Also referred to as anti-extrusion rings, these are not actual seals themselves but are used in conjunction with ‘O’ Rings and are installed to prevent the extrusion of an elastomeric ‘O’ Ring in its housing groove under certain operating conditions. They can be used in all applications but primarily are used when higher pressures or pressure spikes, higher temperatures and / or larger extrusion gaps form part of the operating conditions. 

They are normally recommended for applications where; 

  • Fluid media pressure exceeds 10 MPa 
  • ‘O’ Rings of low strength elastomers are used 
  • Adverse mechanical conditions prevail 

Back-up Rings

Materials available

  • Virgin PTFE 
  • Filled PTFE – Fillers are sometimes added to the Virgin PTFE to improve some of its basic properties and characteristics, such as, enhanced compressive strength and thermal conductivity, reduced thermal expansion and reduced wear 
  • PEEK™ (from Victrex plc) 

This range of materials, the chemical resistance of which is almost universal, with the exception of molten alkali metals, fluorine gas and elemental fluorine, making them the ideal material choice for ‘O’ Ring Back-Up Rings. 

There are three main manufactured styles of Back-Up Rings 

Spiral Wound – A spiral of two turns is the most commonly used type of construction. This method of production allows the back-up ring to be easily opened to enable easy installation over a shaft and it also ensures the ‘O’ Ring is supported around its entire diameter. 

Solid – Generally used on very small diameters but can be difficult to install 

Endless Split – Single turn can also be supplied as an endless configuration to ensure good support. These can also be scarf split if required although we do not generally recommend this as extrusion can occur at the split 

Alternative Material Options 

Nitrile or Viton Back-Up rings are also available and have the following characteristics 

  • Molded in one-piece contoured design which enables the ‘O’ Ring to keep its shape under high pressure 
  • Can be stretched easily into place 
  • Do not cause the localised wear on ‘O’ Rings  

 

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